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SIMPLE,
POWERFUL, EFFICIENT
ELECTRONIC
SENSORS
AND CONTROLS
CONT'D
With a 1200 watt
electrolyzer at 2 volts across the electrolyzer;
we would have 1.2 volts across the bridge
rectifier (the voltage required for the
electricity to go through two diodes) times 375
amps equals 450 watts (heat) in the
rectifiers. More than 1/3 of the electrical
power going through a traditional electrolyzer
is wasted as wattage (heat) in the
rectifiers.
Further, this
heat must be removed from the diodes
(rectifiers) or they will fry. Consequently a
huge heat sink (large, heavy and expensive) and,
a fan are usually needed for conventional
electrolyzers using this much amperage. (This is
the same fan required by the large, heavy,
noisy, inefficient, inductive power
transformer).
However, a 1200
watt series-cell electrolyzer at 240 volts only
needs to draw 5 amps. 1.2 volts times 5 amps
equals 6 watts heating the diodes. Only a
small heat sink is needed to cool these small,
inexpensive diodes; no fan is required.
Thus our ER 1150
Water Torch can operate all day with NO FAN or
cooling system of any kind, making it a simple
and quiet machine.
Safety
Features
Here is a
partial list of our many safety features, mostly
inherent, in the design of the ER 1150 Water
Torch.
The
ER 1150 Water Torch is completely explosion
proof. Since
we are mixing gasses that can explode, we
over-designed every component so that there
would be no leaks if there was an explosion in
the machine itself. We've tested the machines
with multiple high pressure
explosions.
The
electronics have been designed to shut off the
ER 1150 Water Torch
if any of the sensors become
disconnected. This is a safety feature unique to
the ER 1150 Water Torch.
We
have a special mechanical over-pressure
switch, not
connected to our electronics, which will
independently shut off the gas production,
should the pressure in the ER 1150 Water Torch
rise above the normal operating set-point. This
switch has no re-set; it is installed so that a
technician would have to come and fix whatever
problem caused the over-pressure. We don't
anticipate this would ever happen, but we
include the safety feature anyway.
A
bubbler which stops any backfire from reaching
the electrolyzer
itself has been included in our design. We have
found water to be the only reliable method to
stop a backfire.
The
bubbler water level is electronically monitored
so that the
ER 1150 Water Torch will not operate if the
water level is not high enough. The electrolyzer
can take a backfire anyway, but the point is
safety, safety, safety.
The
electrolyzer tank liquid levels are
electronically monitored
to prevent
gas production if the fluid level is too low or
too high.
   
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